Transformer coil manufacturer factory from China

Cut to length line manufacturer factory today: Power Quality and Distribution Transformers – The efficiency of distribution transformer substations is significantly affected by power quality. These transformers, which are critical components of the electrical distribution system, convert high-voltage electricity into lower voltage levels suitable for end-use applications. The performance and efficiency of these transformers largely depend on the quality of power they receive. Poor power quality, characterized by voltage sags, swells, harmonics, and flicker, can lead to increased losses in power distribution transformers. These losses can be categorized into two types: core losses and copper losses. Core losses occur due to variations in the magnetic field within the transformer’s core, while copper losses occur due to the resistance of the transformer’s windings. Both these losses are exacerbated under conditions of poor power quality, leading to decreased efficiency of the transformer. Find even more info on https://www.canwindg.com/products-detail-127763.

Why do transformers use silicon steel sheets as iron cores? Transformers use silicon steel sheets as iron cores because silicon steel sheets have high magnetic permeability and low resistance. In a transformer, the iron core mainly undertakes the role of conducting magnetic flux. Therefore, the magnetic permeability of the iron core is very critical. Silicon steel sheet is a specially treated steel with very high magnetic permeability, can effectively conduct magnetic flux, and can reduce the loss of magnetic flux and eddy current loss. In addition, the transformer will produce electromagnetic induction phenomenon during the working process, which will generate eddy current in the iron core. These eddy currents cause loss of energy and heating of the core, reducing the efficiency of the transformer. The silicon steel sheet has low resistance characteristics, which can reduce eddy current loss and improve the efficiency of the transformer. Therefore, using silicon steel sheet as the material of the transformer core can improve the efficiency of the transformer, reduce energy loss, and reduce heat generation of the transformer, thereby prolonging the service life of the transformer.

Adopt energy-saving measures: During the operation of the transformer, energy-saving measures can be adopted, such as adopting a high-efficiency cooling system, reducing the load rate of the transformer, optimizing the operation scheduling of the transformer, etc., to reduce energy loss and improve efficiency. Regular maintenance and overhaul: Regular maintenance and overhaul of transformers can maintain the normal operation and stability of transformers, thereby reducing energy loss and improving performance. Choose the appropriate transformer connection method: Different connection methods of the transformer will also affect the performance of the transformer. When choosing a transformer connection method, the optimal connection method can be selected according to actual needs and load characteristics to improve efficiency. To sum up, improving transformer efficiency can be achieved by optimizing design, selecting high-quality materials, adopting energy-saving measures, regular maintenance and overhaul, and selecting appropriate connection methods. In practical applications, various factors need to be considered comprehensively to select the most suitable method for improving performance.

Independently developed a series of high -speed cut to length line which up to 128 pcs/mins, which increased the cutting speed 2-3 times Independently developed the bridge automatic cutting and automatic lamination cut to length line, which can realize 20 large transformer core column level for automatic lamination, this project has won the record and nomination of Guangdong major research and development projects; Participated in the application and filing of the major science and technology special project of intelligent robot and equipment manufacturing”in the research and development plan of key fields in Guangdong province in 2018-2019. The company has been constantly extending the innovation chain around the guiding ideology of industrial chain deploy innovation chain.

As one of the best electrical equipment manufacturers & suppliers in China,Canwin specialized in transformer electrical equipment, our electrical equipment including cut to length lines, slitting lines and foil winding machines manufacturing.Electrical equipment mainly used as the iron core of various motors, generators and transformer equipment.Electrical equipment manufacturers and suppliers are currently focusing on sustainability, as global power grids must be updated to accept new forms of renewable energy, as well as IoT and enhanced communications platforms. Regardless of the specific application, electrical equipment is paired with detailed instructions for installation & maintenance and is supported by customer support services to ensure that the machine works as intended.

The cooling methods are divided into natural air cooling (AN) and forced air cooling (AF). When air cooled naturally, the transformer can run continuously for a long time under rated capacity. When forced air cooling, transformer output capacity can be increased by 50%. Suitable for intermittent overload operation, or emergency overload operation; Because the load loss and impedance voltage increase greatly during overload, it is in non-economic operation state, so it should not be in continuous overload operation for a long time.Welcome to inquiry price for dry type substation transformer.

The transformer coils are referred to as the primary and secondary windings. When applying AC current to the primary winding of the transformer, the transformer coil creates a pulsing magnetic field. The core of the transformer works to direct the path of the magnetic field between the primary and secondary coils to prevent wasted energy.The machine is a very powerful and versatile machine which can wind a wide range of HV coils for distribution transformers using round and rectangular wires. It is fully automatic with paper strip winding.Winding material lnsulated with an epoxy resin -environmentally friendly.

The transformer core provides a magnetic path to channel flux. The use of highly permeable material (which describes the material’s ability to carry flux), as well as better core construction techniques, helps provide a desirable, low reluctance flux path and confine lines of flux to the core. An electrical distribution cabinet is a part of an electrical system whose task is to distribute electrical energy. It includes distribution, protection, measurement, control and signaling instruments. The electrical distribution box also contains wires, various types of insulation, and support components. Discover more information at canwindg.com

Epoxy resin is non – combustible, flame retardant, self – extinguishing solid insulation material, safe and clean. It is also a solid insulation material with proven insulation and heat dissipation technology for more than 40 years.Epoxy resin products can be used for dry type transformer, for insulation parts, for instrument transformer, for electrical composite parts and for room temperature curing. Epoxy resin dry transformer uses epoxy resin as insulation material. The high and low voltage windings are made of copper tape (foil), industrial epoxy resin is poured in vacuum and cured, forming a high strength FRP body structure. Insulation grade F, H. Epoxy resin dry transformer has the characteristics of good electrical performance, strong resistance to lightning impact, strong resistance to short circuit, small size and light weight. Temperature display controller can be installed to display and control the operating temperature of the transformer winding to ensure the normal service life of the transformer.

Digital measurement – Digital measurement of transformers or other components can be conducted, and the measurement results can be called and collected from the process layer and station control layer through digital networks, thus monitoring transformers and other equipment.Status visualization – The operation status of transformers can be visualized and observed in the power grid.Smart grid or other related systems can express the status information of transformer self-detection or information interaction.

Impedance voltage (%): Short-circuit the secondary winding of the transformer and slowly increase the voltage on the primary winding. When the short-circuit current of the secondary winding equals the rated value, the voltage applied on the primary side is the impedance voltage. It is usually expressed as a percentage of the rated voltage. Phase number and frequency: Three-phase is represented by S, and single-phase is represented by D. The frequency f of China’s national standard is 50Hz.There are countries abroad with 60Hz (such as the United States).I. Temperature rise and cooling: The difference between the temperature of the transformer winding or upper oil layer and the temperature of the surrounding environment is called the temperature rise of the winding or upper oil layer. The limit value of the temperature rise of the oil-immersed transformer winding is 65K, and the temperature rise of the oil surface is 55K.There are also various cooling methods: oil-immersed self-cooling, forced air cooling, water cooling, tube type, sheet type, etc.